Help guide · Common fault

Pilot light won't stay lit? Usually a $150 fix.

The most common gas heater fault in Adelaide. Nine times out of ten it's a worn thermocouple — the safety probe that tells the gas valve "the pilot is lit, keep the gas flowing". When it dies of old age, the valve shuts the gas off the moment you let the pilot button go. Here's what's happening and what to do.

Same-day across Adelaide
Thermocouples in the van
Upfront pricing
Fully licensed
Healthy blue gas pilot flame on an Adelaide gas heater
30–45 min on site
$150–$220 typical
CO test included
What's happening

The safety system is doing its job — that's the good news

Every gas heater with a standing pilot has a tiny metal probe sitting in the pilot flame called a thermocouple (or thermopile on newer units). When the pilot is lit, the heat generates a small voltage that holds the gas valve open. When the pilot goes out — or the probe is too worn to generate enough voltage — the valve slams shut and stops the gas. That's exactly what should happen.

So when you light the pilot, hold the knob in for 30 seconds, let go, and the flame dies, the system is correctly cutting gas because it's not getting the "all good" signal from the probe. The fault is almost never the gas valve itself — it's the messenger.

Thermocouples are consumables. They wear out after roughly 5–10 Adelaide winters of being cooked in the pilot flame. Replacing one is the most common job we do on older Vulcan, Pyrox and Rinnai wall furnaces. It's quick, it's cheap, and it solves the problem.

Safety check

Is this dangerous?

Mostly no. The whole point of the thermocouple is that it makes a "pilot won't stay lit" fault inherently safe — the gas shuts off automatically. You're not at risk of a slow gas leak from this fault on its own.

What you should not do: keep cycling the pilot button five times in a row, or — much worse — try to bypass the safety using a clip or matchstick. Some YouTube videos show this. Don't. The thermocouple is your gas leak protection. Killing it for the sake of a warm room is how houses fill with gas overnight.

Call us immediately if: you can smell gas around the heater (rotten eggs), the pilot stays lit briefly then makes a "pop" sound, or you've smelled gas at all in the last 24 hours. Then it's not just a thermocouple — call 1800 427 532 first, then us.

Right now

What to do in the next 5 minutes

1

Set gas to OFF

Turn the gas control knob to OFF. Wait 5 minutes for any pilot gas to clear before re-trying anything.

2

Check drafts

Close nearby windows. Check that fans, air-con vents, or open doors aren't blowing across the heater base.

3

One careful re-light

Follow the instructions on the heater. Hold the pilot button for a full 30 seconds before letting go.

4

If it goes out — call us

Don't keep retrying. Ring 0485 676 319. We'll usually have a fitter to you that day.

Diagnosis

What's likely causing it

  • Worn thermocouple (about 80% of cases). The probe loses output as it ages. We replace it with a new universal or OEM unit. $150–$220 fully fitted.
  • Dirty pilot orifice. Dust, lint or spider webs can shrink the pilot flame. The flame may still light but won't fully envelope the thermocouple. Clean and re-test — around $180.
  • Drafts near the heater. A pilot flame is small and easy to blow out. New ceiling fans, sliding doors left open, or evaporative coolers running nearby can do it. Free fix once we've identified it.
  • Low gas pressure. Sometimes a regulator issue at the meter, or a partly-closed isolation valve. Pressure-tested with a manometer on every callout. If pressure's low we trace it back.
  • Failing gas valve. Uncommon (under 5%) but it does happen on heaters over 15 years old. The solenoid no longer holds open even with a good thermocouple signal. $400–$650 fitted, usually quoted before we touch it.
DIY?

Can I fix it myself?

No. All work on the gas side of a heater in South Australia must be done by a licensed gas fitter under the Plumbing, Gas and Electrical Services Act 1995. Even a thermocouple swap involves disconnecting a gas line, and unlicensed gas work voids your home insurance and is a fineable offence.

What you can do safely: turn the heater off at the wall, check for drafts, vacuum any visible dust around the bottom of the heater, and confirm the gas isolation tap (usually behind or beside the unit) is fully open. That's it. Anything past the cover stays for the fitter.

When to call

Call us if any of these are true

  • You've tried one re-light and the pilot drops out again
  • The pilot lights but the flame looks small or yellow
  • You hear a small "pop" when the pilot goes out
  • The heater hasn't been serviced in 2+ years
  • It's a cold night and you've got no other heat source

Stop and call 1800 427 532 first if you can smell gas around the heater. Then call us.

Honest pricing

How much will the repair cost?

2026 Adelaide pricing, parts and labour, GST included, no call-out fee:

  • Thermocouple replacement: $150–$220
  • Pilot orifice clean: $180
  • Pilot assembly rebuild: $220–$280
  • Gas valve replacement: $400–$650
  • Full service + thermocouple: $269 (covers the underlying cause and adds the 8-point CO safety check)

We always quote you the total before starting. If the heater turns out to need more work, we tell you up front — never any surprise bills.

Response time

How quickly can you come out?

Same day across Adelaide metro if you ring before 10am. Most pilot light jobs are 30–45 minutes on site once we arrive — we carry universal thermocouples, pilot assemblies, and igniters on the van for every common brand (Vulcan, Pyrox, Rinnai, Braemar, Bonaire, Brivis).

If it's after-hours and the cold is bad, ring anyway — emergency callout is $249 and we'll get someone moving. Don't sit in a freezing house if you've got kids or elderly family in there.

FAQ

Pilot light won't stay lit — common questions

9 times out of 10 in Adelaide it's a worn thermocouple — the safety probe that tells the gas valve the pilot is lit. They wear out after 5–10 winters. Other causes: dirty pilot orifice, drafts, low gas pressure, or a failing gas valve.
Thermocouple replacement is $150–$220 fully fitted, including the call-out. Pilot orifice clean around $180. Full gas valve replacement (rare) $400–$650.
No. SA law requires a licensed gas fitter for any gas-side work. DIY voids your insurance and risks gas leaks. The fix is cheap enough that it's not worth the risk.
Once or twice yes — the safety system shuts gas off when the pilot drops. Repeatedly, no. Each attempt sends a small puff of gas into the burner box. Stop and call a fitter.
Same-day across Adelaide metro if you ring before 10am. Pilot light jobs are usually 30–45 minutes on site. Universal thermocouples and pilot assemblies live in the van.
Related help

Other gas heater problems we help with

Pilot won't stay lit? Let's fix it today.

Same-day across Adelaide metro. Thermocouples in the van. Upfront pricing — usually $150–$220 fitted.

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Call 0485 676 319 — Same day